Mining products / high-voltage power

Mining High-Voltage Diesel Power Systems

For large capacities, long cable runs and existing 6.3–11kV mine buses, direct high-voltage generation lowers distribution current, cable losses and voltage drop while integrating switchgear, paralleling and grounding.

6.3kV / 6.6kV10.5kV / 11kV500–2600kWSingle or parallel operation
500–2600kWFor medium and large mine loads
6.3–11kVMatches mine MV bus systems
Cummins / Yuchai / WeichaiEstablished engine options
Open / Parallel / ContainerStructures built around the site

Why high voltage

Move the same power with less current across the mine

In a three-phase system, raising voltage lowers current for the same transmitted power. This changes cable, switchgear and loss requirements when mine loads are large, remote or already connected to a 6.3kV or 10.5kV bus.

01

Lower current and cable burden

Compared with 400V distribution at the same power, 6.3–11kV greatly reduces line current, limiting conductor size or parallel cable runs and easing busbar and breaker current duty.

02

Lower long-run losses and voltage drop

Conductor losses rise with current squared. Lower current helps control I²R losses, heating and voltage drop on long mine feeders.

03

Direct fit with mine MV buses

Where 6.3kV or 10.5kV buses, pumps, crushers or hoists already exist, generation at the same voltage reduces temporary step-up stages and interface complexity.

04

Scalable capacity and coordinated protection

Large single sets or parallel plants can coordinate synchronization, sectionalizing, protection and redundancy on the high-voltage side for continuous production and staged expansion.

When low voltage is the better fit

For smaller capacities, short cable runs and predominantly 380V, 400V or 440V loads, a low-voltage system is usually simpler. High voltage is selected for capacity, distance, existing bus voltage and load voltage—not because higher voltage is automatically better.

System configurations

Four core configurations for mine high-voltage power

From a single emergency set to a redundant multi-set plant, generation, protection and site interfaces share one voltage architecture.

Large open-frame diesel generator set
Single set

Single High-Voltage Generator System

High-voltage main or emergency power for dewatering pumps, hoists and individual process lines.

  • Direct 6.3kV or 10.5kV output
  • Auto-start, protection and event history
  • Open installation or dedicated plant room
Clean modern parallel generator system at a mine site
Parallel redundancy

Parallel High-Voltage Generator System

For large loads, staged expansion and N+1 redundancy with synchronization, load sharing and automatic dispatch.

  • Synchronized multi-set operation
  • Active and reactive load sharing
  • Capacity reserved for expansion and redundancy
Large containerized diesel generator set
Outdoor deployment

Containerized High-Voltage Power Station

Generation, control and distribution in protected enclosures for dust, rain, remote sites and integrated transport.

  • Separated generation and electrical zones
  • Ventilation, exhaust and service access
  • Factory integration and fast site deployment
Complete generator and medium-voltage switchgear system
Special connection

Dual-Voltage and Quick-Connect System

For shared mine backup, mobile emergency duty and sites with different bus voltages.

  • 6.3kV / 10.5kV dual-voltage option
  • High-voltage quick-connect interface
  • Reverse-power, grounding and DC control options

Power and engines

High-voltage capacity matched to mine duty

Power bands support early project planning. Final capacity is based on starting current, coincident loads, altitude and redundancy.

500–800kW

Dewatering stations, auxiliary process lines and local high-voltage backup.

1000–1500kW

Hoisting systems, processing equipment and medium production zones.

1600–2600kW

Large crushing lines, multi-zone distribution and expansion plants.

500–1350kW

Cummins high-voltage range

For critical loads and emergency systems with high reliability targets.

500–2200kW

Yuchai high-voltage range

Broad coverage for mine main, standby and parallel packages.

520–2600kW

Weichai high-voltage range

Wide capacity coverage for large loads and expansion systems.

Complete power system

Electrical integration is as important as the generator set

Every module is aligned with the site bus, cable route, protection philosophy and operating mode.

01

High-voltage generator set

Engine, high-voltage alternator, governing, excitation and set control.

02

Switchgear and protection

Metal-clad or compact switchgear, breakers and safety interlocks.

03

Paralleling and synchronization

PT/CT sensing, synchronization, load sharing and automatic dispatch.

04

Grounding and reverse-power protection

Neutral grounding, reverse-power absorption and DC control power.

05

Dual voltage and quick connection

Interfaces for different bus voltages and mobile emergency connection.

06

Remote monitoring and records

Operating data, alarms, event history and maintenance reminders.

Quality evidence

Quality control from core components through factory testing

Every proof point supports service life, operator safety and maintainability.

Established engine and alternator brands

Core components are selected around duty, altitude, operating hours and service access, with a clear bill of materials.

High-voltage safety interlocks

Compartments, breaker trucks, grounding switches and anti-misoperation logic are part of the electrical design.

Multi-voltage load testing

Factory tests cover target voltage, load capability, step loading, protection actions and paralleling logic.

Project documentation and records

Delivery includes key settings, drawings, test records, training and recommended spares.

Get a mining high-voltage system configuration

Share bus voltage, critical loads, starting method, operating hours, altitude and installation location. Engineering will define generator capacity, switchgear, paralleling and protection scope.

Get engineering configuration support
Contact an engineer